From Design to Neon Sign - BeneonUnicorn
Although neon signs were initially created as a result of scientific investigation, examples of this advertising can be found everywhere, from little signs in restaurants and home décor to giant signs at the doors of Las Vegas casinos.
Initially, neon signs were created by scientific experimentation.
With this in mind, we examine the manufacturing process of neon signs and demonstrate how we make our customers' wishes a reality by custom-creating a neon unicorn for each of them.
THE FIRST STEP IN THE ARTIFICIAL CREATION PROCESS
It is vital to develop valuable designs of the neon sign before beginning.
These designs must not only explain the structure of the glassware when mounted to a backboard but also indicate where the glass must be bent to get the desired appearance.
The following step is to prepare your test tubes. Even though we import the straight glass tubing required to make our BeneonUnicorn, it is vital to lead you through creating a neon sign.
No dust or debris should be present to allow light to adequately shine through the glass tubing of your neon sign.
After that, they undergo a unique coating process in which they are showered with liquid phosphor.
This procedure involves introducing them into the machine in an upright posture and then blowing the phosphor upwards before emptying it.
When the coating has been applied, the pieces are placed on their sides and baked vertically.
If your sign requires tints, they will be applied in a manner comparable to what has been described previously.
But, you should avoid obstructing the tubes that need to be filled with argon to produce blue light and the majority of the other colours, or neon, to produce orange or red light.
Afterwards, give the definition of the form.
In the process of being put together, signage is typically spread out on heat-resistant matting.
Before attempting to shape glass tubes into the appropriate pattern, it is common to practise heating and to soften the glass using various burners.
At no point during the process of bending the tube are gloves used.
To heat the glass to the point where it can be bent, personnel must utilise various tools, including gas-powered ribbon burners and miniature hand torches.
The operator must maintain a constant tube diameter while bending it to ensure appropriate illumination at all points along the tube's length.
To achieve this, they blow into the glass tube while it is still hot.
The fourth phase, BOMBARDMENT
Before they are filled with a liquid, neon signs are bombarded to eradicate contaminants.
This is performed by using a vacuum pump, which concurrently reduces the air pressure within the tube by vacuuming out the tube to guarantee that the tube is entirely empty.
The subsequent step is to connect a transformer with a very high current to the electrodes.
This causes the tube to be heated to around 420 degrees Fahrenheit, which forces the contaminants out of the tube before the vacuum takes them out.
The Procedure for Completing the Form
After the tube has been cooled, the gas will be forced into it under pressure.
After the tube has been filled to capacity, the opening is covered and left to age to stabilise the glass and ensure maximum light emission.
This can be achieved by connecting the tube's electrodes to a transformer with a rating slightly more significant than the average working current of the tube and ensuring that the produced light is fully realised within the permitted period.
This takes about 15 minutes when done with neon and up to an hour with argon.
If it does not work, the tube will need to be reopened, and the bombardment and filling procedure will need to begin from the beginning.
When that is completed, you can position the neon sign.
The installation of a smaller sign is relatively straightforward. However, the installation of a more significant sign could be time-consuming.
The eventual product will make the labour invested in this method worthwhile, despite the fact that it is time-consuming.